Reliability Services: Major Off-shore Oil/Gas Production Operator

FPSO 307x195 Reliability Services: Major Off shore Oil/Gas Production OperatorCustomer Situation

A major off-shore Oil/Gas operator needed to reduce work order backlog while preparing their CMMS data and functionality for a system upgrade in the future.

Genesis was brought in to fill a need for concentrated planning and scheduling of several rotating “campaign” teams being utilized to work on backlog work and mini-projects that were outside the routine work of the core maintenance team. Genesis was chosen because of their extensive knowledge of the CMMS, planning and scheduling expertise, along with resources with extensive experience in off-shore Oil/Gas maintenance and management.

Genesis Role

Genesis was asked to provide a complete team, Delivery Lead and 3 discipline engineers in Mechanical, Electrical and Instrumentation.

Actions Taken

The customer asked Genesis to:

  • Coordinate work packs for offshore teams which would include grouped preventive maintenance work orders for critical systems along with all corrective and modification work for the same systems.
  • Daily management of team schedule and reporting of progress against plan and backlog reduction.
  • Review and improvement of maintenance routines, scheduling, planned labor/material and maintenance effectiveness for critical systems.
  • Assist in the development of corporate maintenance strategy as it relates to off-shore asset reliability.
  • Development of new process flows for all activities related to off-shore maintenance activities.
  • Cleanup of CMMS data in preparation for upgrade of system

Results Achieved

  • To date 40% reduction of backlog hours
  • Review/improvement to 20% of the critical system maintenance plans
  • Preparation and coordination of work packs for campaign teams through 5 tours to date